Latest technology clubbed with the 5 years of experience & well trained personnel assist us to get the results efficiently. With the help of technical tools & methods like 3D Modelling & Simulation we can comprehend the relevant forging process requirements.
Facilities for reverse engineering of the samples are available to provide key technical insights for the development of a new component. With 3D Scanning & White Light /X-Ray Testing verification of the outcome is easily done. The successful development of more than 1000 components in varying shapes, sizes & material specification makes us confident to look beyond the possible.
Forging is a process of making parts by shaping metal under pressure to produce a finished shape. Each piece is heated, and then shaped until the final product reaches our customer’s required specifications.
Our Forge Shop is equipped with a series of Screw Presses ranging from 50-1000 tonnes & Blanking Presses ranging from 50-150 tonnes. We can easily forge Brass components up to 5 kgs.
Forging furnaces are equipped with precision automatic controls maintaining furnace temperatures within +/- 5 degrees. Induction heating systems have been introduced to reduce the heating times & energy consumption.
Our machining centres allow us to offer customers one stop shopping in procurement of components. We offer finished products with high accuracies & close tolerances.
The machining facilities include a series of latest Japanese & American CNC Turning Centres & Milling centres (4th & 5th axis) and conventional machines like Lathes, SPMs, Drilling, Tapping, Broaching & Milling. The machine shop is well supported by our in-house tool room.
Quality Statistical Process Control methods & Run Charts are used extensively for In Process Quality Control. We conitually train & upgrade our team in systems like 5S, Kaizen, Product Traceability, Single Cell Flow, etc. to improve our overall performance.
We serve our customers with effectively finished/surface treated parts ready for assembly. Our products have extraordinary surface finish and are extensively used in aesthetic applications. The following capabilities allow us to take new approaches in final finished component:
At Nisarg Brass Components, we implement stringent product testing & inspection to ensure our products meet the customer requirements. Our inspection & testing capabilities include: